Hyundai Elantra: Intake And Exhaust System / Exhaust Manifold Repair procedures

Removal and Installation

1.	Remove the engine cover. (Refer to Engine And Transaxle Assembly - “Engine Cover”)

2.	Disconnect the battery negative terminal.

3.	Disconnect the oxygen sensor connectors (A).

4.	Remove the engine room under cover. (Refer to Engine And Transaxle Assembly - “Engine Room Under Cover”)

5.	Remove the front muffler. (Refer to Intake And Exhaust System - "Muffler")

Remove the exhaust manifold heat protector (A).

Tightening torque:

9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

Remove the driveshaft heat protector (A).

Tightening torque:

19.6 ~ 29.4N.m (2.0 ~ 3.0kgf.m, 14.5 ~ 21.7lb-ft)

Remove the exhaust manifold stay (A).

Tightening torque :

39.2 ~ 49.0 N.m (4.0 ~ 5.0 kgf.m, 28.9 ~ 36.2 lb-ft)

Remove the exhaust manifold (A) with the gasket.

Tightening torque :

34.3 ~ 39.2 N.m(3.5 ~ 4.0 kgf.m, 25.3 ~ 28.9 lb-ft)

•	When installing the intake manifold, tighten the nuts with pre-torque first, and then tighten the nuts with specified torque in the sequence shown.

10.

Install in the reverse order of removal.

•	When installing, replace with a new gasket.

Components 1. Heat protector2. Exhaust manifold gasket3. Exhaust manifold4. Exhaust manifold stay ...

Components 1. Front muffler2. Catalytic converter & center muffler assembly3. Main muffler4. Gasket5. Hanger ...

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