Hyundai Elantra: Cooling System / Cooling Fan Repair procedures
Cooling fan assembly
1. |
Disconnect the battery negative terminal. |
2. |
Remove the air duct and air cleaner assembly.
(Refer to Intake and Exhaust System - "Air Cleaner") |
3. |
Disconnect the over flow hose (A). 
|
4. |
Remove the filler neck assembly (A).
Tightening torque :
3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 Ib-ft)
|

|
5. |
Disconnect the variable intake solenoid (VIS) hose (A). 
|
6. |
Disconnect the wiring harness connector (A). 
|
7. |
Remove the intake shield (A).
Tightening torque :
7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)
|

|
8. |
Remove the cooling fan assembly (A).
Tightening torque :
4.9 ~ 7.8 N.m (0.5 ~ 0.8 kgf.m, 3.6 ~ 5.8 lb-ft)
|

|
9. |
Install in the reverse order of removal. |
Resistor
1. |
Disconnect the battery negative terminal. |
2. |
Disconnect the wire harness connector (A) and the fan motor connector (B). 
|
3. |
Remove the resistor (A) from the cooling fan shroud.
Tightening torque :
1.8 ~ 2.5 N.m(0.18 ~ 0.25 kgf.m, 1.3 ~ 1.8 lb-ft)
|

|
4. |
Install in the reverse order of removal. |
1. |
Remove the cooling fan (A) from the cooling fan assembly.
Tightening torque:
2.8 ~ 3.2 N.m (0.28 ~ 0.33 kgf.m, 2.0 ~ 2.4 lb-ft)
|

|
2. |
Disconnect the fan motor connector (A) from the resistor and then remove the fan motor (B).
Tightening torque:
3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 lb-ft)
|

|
3. |
Assemble in the reverse order of disassembly. |
1. |
Disconnect the fan motor connector from the resistor. |
2. |
Connect the battery voltage to the "+" terminal and ground to "-" terminal. |
3. |
Check the cooling fan motor operates well. |
Components
1. Radiator assembly2. Radiator upper mounting bracket3. Mounting insulator4. Radiator lower hose quick connector 5. Radiator upper hose6. Filler neck assembly
...